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Plot No. 10 to 26, Sky Industries, Near Krishna Park Industries, Lindiad, Surat - 394530, Gujarat, India.
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Your Custom Nutraceutical Softgel Manufacturer
Discover precision in nutraceutical innovation as we specialize in crafting custom softgel formulations tailored to your vision and market needs.
Preparation of a gelatin solution
To make a gelatin solution, dissolve the gelatin in an appropriate solvent. The softgel outer shell will be formed by this solution.
Encapsulation
Create softgels using a rotary die or alternative encapsulation method. Dip two gelatin ribbons into a solution, encapsulating the fill material.
Drying
To remove excess moisture and solidify the gelatin shell, cure the softgels in a drying tunnel.
Packaging
Package the softgels in blister packs, bottles, or other suitable packaging materials while maintaining hygiene and preventing contamination.
Our Capabilities
Softgel Manufacturing Capabilities
We have the capability to develop any softgel formulation for nutraceuticals. We procure each ingredient for your formula and perform post-filling inspections with the shortest lead times. Our expertise can assist you in developing a new product for your intended market or in discussing with you the best way to expand your manufacturing. Our role as your partner is to ensure the long-term success of softgel manufacturing.
Softgel Manufacturing Process
Softgel encapsulation stands as a versatile and convenient method in the realm of encapsulation. This process involves three fundamental steps:
Shell Formation
Softgel shell formation in nutraceuticals involves encapsulating active ingredients in a gelatin-based shell using methods like rotary die encapsulation.
Gelatin Selection
Plasticizer Incorporation
Colorants and Opacifiers
Stabilizers and Antioxidants
Filling The Mold
Softgel filling in nutraceuticals consumes gelatin molds with specific formulations post-ribbon encapsulation, ensuring precise dosing and a consistent final product.
Precise Formulation
Consume Process
Sealing Technique
Quality Control
Process of drying and finishing
Nutraceutical softgel production involves drying for stability, achieving texture, and a controlled process to solidify the gelatine shell.
Controlled Drying
Polishing and Sorting
Inspection for Defects
Packaging
